Replacing Small Parts by Rapid-Prototyping

Since getting back to the city I've been on a small spree of trying to find little things that I could replace or redesign using 3D printing, whenever there was a moment to spare.

Firstly, for a long time I'd been meaning to make replacement parts for a very humble purpose, the male buckle clips on a couple of Highlander rucksacks I have that had mostly lost their teeth after many years of fatigue when packing and unpacking heavy luggage, while the rest of the nylon construction remains as functional as the day I got it.

The buckles used here, with 'Rock Lockster' imprinted along the T-shaped guide, lasted for probably a few thousand clip-unclip cycles over the course of several years before teeth started to break off all the clips. The replacement I made is shown clipped in.